Phased array ultrasonic testing (PAUT) is an advanced UT technique covering the functions of conventional UT. ESPA-1000 is a powerful ultrasonic flaw detector (PAUT) with conventional ultrasounics, FMC, TFM and phased array ultrasonice testing (PAUT). This portable phased array ultrasonice testing unit enables to simultaneously capture for both TFM and PA, and display on the same screen.
ESPA-1000 is a powerful ultrasonic flaw detector with conventional ultrasound, FMC, TFM and PA. This portable phased array ultrasonic testing (PAUT) unit enables to simultaneously capture for both TFM and PA, and display on the same screen. The unique software processing technology brings the best efficiency and ability for inspectors. Data is easy to obtain for this phased array ultrasonic testing (PAUT) unit at your fingertips with the perfect data processing and reporting functions, especially for TFM and PA. Display methods of A, B, C, D, S, and 3D imaging provides a visual interface closer to the material being inspected.
KEY FEATURES
· Up to 64-128 channels TFM provides more detection potential
· Complete TFM toolbox, 128-chip TFM imaging
· PA/UT transmit and receive configuration 64:128 PR
· Focal law number 8192
· Maximum data acquisition speed 2 GB/s
· Digital frequency 100 MHz / 200 MHz
· Bandwidth (PA) 0.4MHz ~ 25MHz
· 256GB SSD hard drive which can be expanded up to 1TB
· Communication available with WIFI, 3.0USB, GbE (Gigabit Ethernet), Mini DP, Bluetooth
· Full Matrix Capture (FMC): Capture speed of up to 128 array elements can reach 2GB/S
· Total Focusing Method (TFM): real-time FTM with high efficiency and high resolution
· Built-in focal law counter (FLC): using 3D simulation technology to predict sound field distribution
· Multiple hardware configurations to meet different detection requirements: 32:64PR, 32:128PR, 64:128PR etc.
· This phased array ultrasonic testing (PAUT) unit is able to detect internal delamination damage of planar carbon fiber reinforced resin matrix composites with gradual thickness change; be able to detect skin-honeycomb debonding damage in plate-core adhesive (carbon fiber reinforced resin matrix composite skin, honeycomb sandwich); be able to detect the bonding state of carbon fiber reinforced resin matrix composite plate-to-plate adhesive.
· This phased array ultrasonic testing (PAUT) unit can realize phased array ultrasonic testing of weld, and the position of the defect signal in the weld can be clearly seen by S scan and TFM view. It offers TOFD scan for weld.
· This phased array ultrasonic testing (PAUT) unit provides detection of bolts, gears, and blades.
· The damage signal can be prominently displayed by C scan, and the damage size can be measured.
TECHNICAL SPECIFICATION
PA SPECIFICATION | |
PA configuration |
64:128PR |
Group number |
Can be upgraded to 4 probes, 8 groups |
Inspection method |
PA |
Bit |
16bit |
Max. number of A scan data point |
8192 |
Max. focal law number |
8192 |
Max. data transmission |
2GB/s |
Digital frequency |
100 MHz / 200 MHz |
Max. PRF |
20KHz |
Pulse shape |
Full wave, positive, negative |
Gain range |
0-80dB |
Pulse generator voltage |
100V/200V |
Pulse width |
20ns - 1250ns |
System bandwidth |
0.4MHz - 25MHz |
TCG capture |
TCG multipoint capture |
TFM/FMC SPECIFICATION |
|
Function |
TFM/FMC |
Pulse receiver |
64:128 |
Bit depth |
16 |
Frame rate |
256*256:up to 80Hz |
TFM mode |
Parallel multi-mode TFM |
Capture |
PA + TFM parallel capture |
TFM resolution |
1024*1024 |
Storage |
A scan storage |
Post-processing |
Support TFM post-processing |
SOFTWARE SPECIFICATION |
|
Experience |
Software runs smoothly and friendly |
Probe identification |
Automatic probe identification |
Scanner identification |
Automatic scanner identification |
Wedge identification |
Automatic wedge identification |
Focusing method |
True depth, sound path, projection |
Focal law calculation |
2D focal law calculation |
Guide |
Installation guide |
Mirroring |
Wireless screen mirroring |
Remote control |
Wireless remote control |
Scan |
S scan |
File merge |
Real-time file merge |
Data view |
3D data view |
Transmission |
Wireless transmission |
OTHER SPECIFICATION |
|
Size |
340×240×96mm |
Weight |
About 4.8kg including one battery |
Screen |
11.6 inches |
Touch screen technology |
Capacitive touch screen technology |
Working temperature |
-10°C ~ +45°C (14~113°F) |
Storage temperature |
-10°C ~ +60°C (14~140°F) (with built-in battery) |
Cooling fan number |
2 fans |
Operation temperature |
Up to 70% without cooling at 45°C (113°F) |
Running time of battery |
Run for 4 hours of 2 batteries (with hot swappable performance) |
Hard drive capacity |
256GB SSD (can be expanded up to 1TB) |
Peripherals |
2 ports of USB3.0, 4 alarm ports, WIFI, Mini DP |
Channel |
With PA channel |
APPLICATION SHOW
Phased array ultrasonic testing (PAUT) of carbon fiber laminated board
The first row is at a depth of 2.5mm below the surface, with embedded defects of (12.7 ~ 20mm) *51mm, and Φ25.4mm. The second row is at a depth of 0.5mm below the surface layer, with embedded defects of 12.7*12.7, 12.7*25.4 and 12.7*38mm. The third row is at a depth of 2.5mm below the surface layer, with embedded defects of 12.7*12.7, 12.7*25.4 and 12.7*38mm.
Phased array ultrasonic testing (PAUT) of Carbon fiber paper honeycomb board
There are four defects of Φ30mm, Φ20mm, Φ10mm and Φ8mm embedded in the glial layer.
Phased array ultrasonic testing (PAUT) of aluminum skin aluminum honeycomb panel
There are four defects of Φ30mm, Φ20mm, Φ10mm and Φ8mm embedded in the glial layer.
Phased array ultrasonic testing (PAUT) of total focusing method (TFM)
Phased array ultrasonic testing (PAUT) of aircraft elevator simulator
Debonding inspection of plate core adhesive carbon fiber
Debonding inspection of panel stiffened siding carbon fiber
Lamination inspection of panel stiffened siding carbon fiber
Lamination inspection of vertical tail simulator in the middle of the lower skin