SMART-6MK Composite Material Inspection System offers you an all-in-one composite material detector including UT, MIA and TAP, of high sensitivity and high resolution with wide band. When high penetration with strong emission and high sensitivity with narrow band shake hands, it provides good detection for large and heavy test piece like big forgings, castings, and composite materials. When high penetration with weak emission and wide band shake hands, it provides excellently high resolution for micro cracks with narrow pulse transducers. The good performance enables this instrument to be used for crack inspection of composite materials and bonding structure components in fields of aviation, aerospace, auto parts and so on.
SMART-6MK Composite Material Inspection System offers you an all-in-one composite material detector including UT, MIA and TAP, of high sensitivity and high resolution with wide band. When high penetration with strong emission and high sensitivity with narrow band shake hands, it provides good detection for large and heavy test piece like big forgings, castings, and composite materials. When high penetration with weak emission and wide band shake hands, it provides excellently high resolution for micro cracks with narrow pulse transducers. The good performance enables this instrument to be used for crack inspection of composite materials and bonding structure components in fields of aviation, aerospace, auto parts and so on.
KEY FEATURES
· Widely used in the detection of internal defects of metal, non-metal, and composite materials. Ultrasonic pulse echo and pulse penetration methods are usually used to inspect debonding, hole, porosity and so on.
· With quite high of transmitting pulse amplitude (Up≥400V), quite steep of front edge rise time (tr≤15ns), quite low of effective output impedance (that is the load capacity is quite strong), SMART-6MK has very high sensitivity and very high resolution.
· With outstanding advantages of high input impedance, bandwidth, high signal-to-noise, and high fidelity of echo. It can be used not only for high-sensitivity flaw detection of large forgings, but also for high-resolution inspection of aircraft and auto parts.
· The 15m testing range enables to observe the shaft end echo of the 600,000-kilowatt rotor.
· Various measurement methods of gates enables more accurate location. The waveform widening of gate b/c gives details of echo analysis.
· It is designed with replay function to record and store the dynamic waveform for long time, which makes it much more convenient for storage, analysis and remote diagnosis.
· A/B/C scan imaging can be showed on the same screen.
· Has strict control for temperature drift and long-time running drift.
· The high performance transmitting system can effectively excite the high frequency narrow pulse probe of 10-25MHz and obtain the echo pulse with sufficiently high amplitude and relatively small ringing period.
· The 0.2-25MHz wideband receiving system amplifies the echo pulse from the high-frequency narrow pulse sensor and sends it to the digital circuit for further processing.
· The instrument adopts man-machine dialogue interface, which is easy to understand and operate.
· Enables to image, play back, analyze for stored data, and to generate and print the report.
· Report with testing paramters and testing data can be made in PDF/EXCEL/WORD format, which can be called out to show the signal of the whole testing.
· The scanning data can be transmitted via network port or USB port, and the computer imaging analysis software can be used to realize the computer management of the testing results.
· With the rapid development of computer technology, this machine has faster signal processing speed, wider frequency range, better probe compatibility, larger storage capacity, higher intelligence, more reasonable interface design.
· Built-in lithium battery for working 8 hours per charge.
· Languages available in English and Chinese.
TECHNICAL SPECIFICATION
UT SPECIFICATION |
|
Transmitting pulse |
Square wave amplitude with three levels 200/300V/400V, front edge rise time tr≤15ns |
Pulse width |
25~1000ns continuously adjustable with step of 5ns. It can be switched to spike mode at 25ns. |
Frequency range |
Four bands of 1~6, 2~15, 6~20, 0.2~25MHz |
Gain |
0~110dB in 0.5 / 1 / 2 / 6dB step |
Fine tuning of gain |
From -2 to +6dB, total 80 steps with 0.1dB per step |
Detection method |
Full wave, positive, negativ, RF |
Detection range |
3~15000mm (longitudinal wave of steel), continuous adjustable, the minimum display range is 3mm |
Pulse shift |
-10.0 to 2000.0mm (longitudinal wave of steel) |
Probe delay |
0~199.99us |
Material velocity |
1000~15000m/s |
Repetition frequency |
Adjustable bands of 25/50/100/200/500/1K/5K/10KHz |
Damping |
50Ω, 500Ω |
Inhibition |
0~90%, linear inhibition |
Vertical linear error |
≤ 3% |
Detection sensitivity margin |
≥ 62dB |
Remote field resolution |
≥ 28dB (2.5P20) |
Horizontal linear error |
≤ 1% |
Dynamic range |
≥ 32dB |
DAC curve |
Record 10 echo reference points at most, distances of the three DAC lines are adjustable, echo reference points can be modified |
Gate |
a/b/c three independent alarm gates, gate a with function of tracking, gate b/c with function of echo expand |
Measure point |
Can be selected with the front edge or peak of the first echo in the gate |
A echo freezing |
The A flaw detection picture can be frozen |
Echo evaluation |
Available to display sound path, horizontal distance, vertical distance, echo amplitude, dB difference |
Scan imaging |
B scan /C scan /TOFD |
Other functions |
Probe echo frequency measurement, automatic wave amplitude, automatic calibration of material velocity, probe delay and front edge, automatic measure of probe refraction angle K value, echo expand, echo envelope, echo evaluation and measurement results highlighting, dynamic waveform playback and field anti-interference, curve envelope and peak holding, real-time record of the highest defect wave |
Curved surface correction |
Flaw detection of curved surface, with curvature conversion correction |
Thickness measurement |
This machine has thickness measurement function, especially for Sbb thickness below 10mm (longitudinal wave of steel), the thickness measurement range is 0.2~1000mm (longitudinal wave of steel) |
Extensible function |
MIA, Tap |
Memory |
16G/64G |
Interface |
USB, network, WIFI, Mouse, |
Display screen |
High brightness 6.5" TFT LCD color touch screen, 640*480 pixels |
Size and weight |
210×150×45mm, ≤ 2kg |
Working temperature |
-20°C ~ +55°C |
Outer power supply |
Adapter of DC19V, rechargeable lithium battery (14.8V 5.7AH) |